You deserve cake.
Very Stuck Swingarm Bolt _ Drz400
Started by
dapleb
, Apr 06 2016 02:53 pm
111 replies to this topic
#41
Studley Ramrod
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Posted 26 April 2016 - 08:14 pm
Mk2a 2000 in Silver. Top end Refurb @ 41100 miles, Scottoiler, Renthal Road High Bars, Up & Back Bar Risers, Bellypan, DL650 Handguards, Capt. Picard Bar Ends, House of Henty SS Wheel spacers, New Seat Cover Fitted. 58 MPG !! Now owned by chrisbee ! Studley's mk2a Bloggerydoodaah ! Photos of my first MK1 Photos of my MK2a TPLQHCSRSFC No. 1 Fan
#42
dandywarhol
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#43
fixitsan
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Posted 27 April 2016 - 08:48 am
Well done persevering with it.... !
900 with better bits. Owes me nothing, Makes me smile
#44
TYREDNGRUMPEE
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has been here 4ever
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Posted 27 April 2016 - 08:55 am
Tie a sheeps bladder to it and do a dance! 
Edited by TYREDNGRUMPEE, 27 April 2016 - 08:57 am.
#45
dapleb
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Posted 28 April 2016 - 03:40 pm
Oil hold off on the sheeps bladder dancin !!!! £50 for a new bolt!!!! :-S ... And a tenner for the nut!
"Whats up", "Piston Broke", "Yeah me too...hic"
If you want to mark your location on the Carpe map: http://www.carpe-tdm...opic.php?t=5117
Doin valve clearances? Use dappers valve shim exchange program and the job will be carroty - Free (other than you postin me yer shims) for sporting members.
Active member of TPLQHCSRSFC and TSRMCMAS (even though a year off) and avid fan of PM not sent.
If you want to mark your location on the Carpe map: http://www.carpe-tdm...opic.php?t=5117
Doin valve clearances? Use dappers valve shim exchange program and the job will be carroty - Free (other than you postin me yer shims) for sporting members.
Active member of TPLQHCSRSFC and TSRMCMAS (even though a year off) and avid fan of PM not sent.
#46
dablik
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Master Intermediate Fettlin' Award 2018
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Posted 28 April 2016 - 05:36 pm
Ya best get lickin it clean dappers.
Bigred mk1 R1 Calipers- Braided lines- Givi wing rack-Crash bungs- Hi vis bullets-PR2's- and a hoot to ride.
Quad 900 Silver Laser duo tech pipes-Scott oiler-Engine crash bars- Radiator mounted see me ring LED's-Datatool system 3 alarm -Centre stand- Extender fender-Renthal bars-Handle bar risers-Mirror extenders-BMW GS Handgaurds-Acumen uprated horn & Nautilus-Stainless steel Radiator guard-Givi wing rack-OEM screen-Yammy touring screen-MRA Vario-MRA Double bubble cut down for fast as fk riding-Tiger screen-Tank protector-Stomp grip panels-Optimate lead Gone to Heaven 
1991 MK1 in need of some TLC watch this space Gone to Heaven 
Sorted and on the Road Mick 
it's the bike that Jack built 
#47
Studley Ramrod
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Posted 28 April 2016 - 08:56 pm
Oil hold off on the sheeps bladder dancin !!!! £50 for a new bolt!!!! :-S ... And a tenner for the nut!
Ouchio ! Might be worth getting some anti-sieze compound as well.
Mk2a 2000 in Silver. Top end Refurb @ 41100 miles, Scottoiler, Renthal Road High Bars, Up & Back Bar Risers, Bellypan, DL650 Handguards, Capt. Picard Bar Ends, House of Henty SS Wheel spacers, New Seat Cover Fitted. 58 MPG !! Now owned by chrisbee ! Studley's mk2a Bloggerydoodaah ! Photos of my first MK1 Photos of my MK2a TPLQHCSRSFC No. 1 Fan
#48
dapleb
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Posted 29 April 2016 - 06:07 am
Yeah def anti seize and marine grease.
I had a good read. Instead of fitting nips someone drilled small holes in the hollow bolt in a spiral, then welded up one end and fitted a grease nip in the other end creating a massive grease sprinkler for bearings and bolt!
The old bolt doesn't look bad at all but noway its going bacon. The needle bearings had collapsed and some were snapped in half.... I think these were also stopping the bolt from shifting.
Took linkage off while in there and all linkage bearings are poor too .... But I got lucky as found the spare swingarm and has linkage already attached with good bearings. So plan is new bolt, install and mot. Then save for rebuild of orig swingarm and linkage....gonna be over £150 Justin parts!
I had a good read. Instead of fitting nips someone drilled small holes in the hollow bolt in a spiral, then welded up one end and fitted a grease nip in the other end creating a massive grease sprinkler for bearings and bolt!
The old bolt doesn't look bad at all but noway its going bacon. The needle bearings had collapsed and some were snapped in half.... I think these were also stopping the bolt from shifting.
Took linkage off while in there and all linkage bearings are poor too .... But I got lucky as found the spare swingarm and has linkage already attached with good bearings. So plan is new bolt, install and mot. Then save for rebuild of orig swingarm and linkage....gonna be over £150 Justin parts!
"Whats up", "Piston Broke", "Yeah me too...hic"
If you want to mark your location on the Carpe map: http://www.carpe-tdm...opic.php?t=5117
Doin valve clearances? Use dappers valve shim exchange program and the job will be carroty - Free (other than you postin me yer shims) for sporting members.
Active member of TPLQHCSRSFC and TSRMCMAS (even though a year off) and avid fan of PM not sent.
If you want to mark your location on the Carpe map: http://www.carpe-tdm...opic.php?t=5117
Doin valve clearances? Use dappers valve shim exchange program and the job will be carroty - Free (other than you postin me yer shims) for sporting members.
Active member of TPLQHCSRSFC and TSRMCMAS (even though a year off) and avid fan of PM not sent.
#49
Studley Ramrod
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Posted 29 April 2016 - 10:05 am
I like the grease sprinkler idea. Wouldn't regular maintenance stop the problem though. 
Mk2a 2000 in Silver. Top end Refurb @ 41100 miles, Scottoiler, Renthal Road High Bars, Up & Back Bar Risers, Bellypan, DL650 Handguards, Capt. Picard Bar Ends, House of Henty SS Wheel spacers, New Seat Cover Fitted. 58 MPG !! Now owned by chrisbee ! Studley's mk2a Bloggerydoodaah ! Photos of my first MK1 Photos of my MK2a TPLQHCSRSFC No. 1 Fan
#50
dapleb
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Posted 29 April 2016 - 10:36 am
Yeah def regular maintenance is the key especially since they are often used in puddles and sludge . . And the worst ve-hickle rotter of all . . Devon :-) the spiral bolt would just make that much easier I guess.
Just need me bolt. Damerells patootas are down and fowlups left me in a queue and then hung up on me. Grrr.
Just need me bolt. Damerells patootas are down and fowlups left me in a queue and then hung up on me. Grrr.
"Whats up", "Piston Broke", "Yeah me too...hic"
If you want to mark your location on the Carpe map: http://www.carpe-tdm...opic.php?t=5117
Doin valve clearances? Use dappers valve shim exchange program and the job will be carroty - Free (other than you postin me yer shims) for sporting members.
Active member of TPLQHCSRSFC and TSRMCMAS (even though a year off) and avid fan of PM not sent.
If you want to mark your location on the Carpe map: http://www.carpe-tdm...opic.php?t=5117
Doin valve clearances? Use dappers valve shim exchange program and the job will be carroty - Free (other than you postin me yer shims) for sporting members.
Active member of TPLQHCSRSFC and TSRMCMAS (even though a year off) and avid fan of PM not sent.
#51
Catteeclan
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full o shoite
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Posted 29 April 2016 - 05:45 pm
You've got to get it back in yet, lots of fun getting everything in line. Although it'll be far less bother than getting that one out.
2002 TDM900 Yellow
#52
dapleb
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Posted 29 April 2016 - 07:37 pm
Yeah catte. I decided to put old bolt bacon without swingarm to hold enjun in place until new stuff ready to fit. even thattwap a mission. . And the bolt didn't look central, so either bolt bent or enjun dropped. Hmm
"Whats up", "Piston Broke", "Yeah me too...hic"
If you want to mark your location on the Carpe map: http://www.carpe-tdm...opic.php?t=5117
Doin valve clearances? Use dappers valve shim exchange program and the job will be carroty - Free (other than you postin me yer shims) for sporting members.
Active member of TPLQHCSRSFC and TSRMCMAS (even though a year off) and avid fan of PM not sent.
If you want to mark your location on the Carpe map: http://www.carpe-tdm...opic.php?t=5117
Doin valve clearances? Use dappers valve shim exchange program and the job will be carroty - Free (other than you postin me yer shims) for sporting members.
Active member of TPLQHCSRSFC and TSRMCMAS (even though a year off) and avid fan of PM not sent.
#53
dapleb
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Posted 26 May 2016 - 07:11 pm
All went back together lovely with lashings of marine grease. Swingarm nice and tight and not flapping aroond.
next step make rear brakes work!! Should only be a few more months till I get the time/parts for this so boike will be ready for winter. :-)
next step make rear brakes work!! Should only be a few more months till I get the time/parts for this so boike will be ready for winter. :-)
"Whats up", "Piston Broke", "Yeah me too...hic"
If you want to mark your location on the Carpe map: http://www.carpe-tdm...opic.php?t=5117
Doin valve clearances? Use dappers valve shim exchange program and the job will be carroty - Free (other than you postin me yer shims) for sporting members.
Active member of TPLQHCSRSFC and TSRMCMAS (even though a year off) and avid fan of PM not sent.
If you want to mark your location on the Carpe map: http://www.carpe-tdm...opic.php?t=5117
Doin valve clearances? Use dappers valve shim exchange program and the job will be carroty - Free (other than you postin me yer shims) for sporting members.
Active member of TPLQHCSRSFC and TSRMCMAS (even though a year off) and avid fan of PM not sent.
#54
Studley Ramrod
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Posted 29 May 2016 - 03:41 pm
Did you make it into a sprinkler Daps ?
Mk2a 2000 in Silver. Top end Refurb @ 41100 miles, Scottoiler, Renthal Road High Bars, Up & Back Bar Risers, Bellypan, DL650 Handguards, Capt. Picard Bar Ends, House of Henty SS Wheel spacers, New Seat Cover Fitted. 58 MPG !! Now owned by chrisbee ! Studley's mk2a Bloggerydoodaah ! Photos of my first MK1 Photos of my MK2a TPLQHCSRSFC No. 1 Fan
#55
dapleb
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Posted 29 May 2016 - 06:03 pm
Nah. Didn't want to booger up a 50 quid bolt. Just gonna take yer advice and tek it oot every year and regrease everything.
"Whats up", "Piston Broke", "Yeah me too...hic"
If you want to mark your location on the Carpe map: http://www.carpe-tdm...opic.php?t=5117
Doin valve clearances? Use dappers valve shim exchange program and the job will be carroty - Free (other than you postin me yer shims) for sporting members.
Active member of TPLQHCSRSFC and TSRMCMAS (even though a year off) and avid fan of PM not sent.
If you want to mark your location on the Carpe map: http://www.carpe-tdm...opic.php?t=5117
Doin valve clearances? Use dappers valve shim exchange program and the job will be carroty - Free (other than you postin me yer shims) for sporting members.
Active member of TPLQHCSRSFC and TSRMCMAS (even though a year off) and avid fan of PM not sent.
#56
Studley Ramrod
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Posted 30 May 2016 - 10:15 am
£50 bolt, bet you're still smiting over that, I know I would be. 
Mk2a 2000 in Silver. Top end Refurb @ 41100 miles, Scottoiler, Renthal Road High Bars, Up & Back Bar Risers, Bellypan, DL650 Handguards, Capt. Picard Bar Ends, House of Henty SS Wheel spacers, New Seat Cover Fitted. 58 MPG !! Now owned by chrisbee ! Studley's mk2a Bloggerydoodaah ! Photos of my first MK1 Photos of my MK2a TPLQHCSRSFC No. 1 Fan
#57
dapleb
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Posted 30 May 2016 - 11:10 am
Didn't enjoy paying for that bolt at all. :-)
And the rear brake reservoir... Not even the master cylinder .... Was gonna be an udder £50! Apparently very common that they bulge so the lid doesn't fit! :-B
And the rear brake reservoir... Not even the master cylinder .... Was gonna be an udder £50! Apparently very common that they bulge so the lid doesn't fit! :-B
"Whats up", "Piston Broke", "Yeah me too...hic"
If you want to mark your location on the Carpe map: http://www.carpe-tdm...opic.php?t=5117
Doin valve clearances? Use dappers valve shim exchange program and the job will be carroty - Free (other than you postin me yer shims) for sporting members.
Active member of TPLQHCSRSFC and TSRMCMAS (even though a year off) and avid fan of PM not sent.
If you want to mark your location on the Carpe map: http://www.carpe-tdm...opic.php?t=5117
Doin valve clearances? Use dappers valve shim exchange program and the job will be carroty - Free (other than you postin me yer shims) for sporting members.
Active member of TPLQHCSRSFC and TSRMCMAS (even though a year off) and avid fan of PM not sent.
#58
wicklamulla
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is it Jizzy Rascal time yet.....?
- Location:Parish of Cruwys (pronounced 'Cruise' just loike Tom) Morchard, Mid Devon.
- TDM model: 1999
Posted 12 August 2016 - 10:35 am
just read this epic tale! My DRZ ain't been run ferra bout 2 years now and even den twas just to start it and ride roon the garden a few times albeit with no front brake caliper.
PK are yew running a 'stock sized' battery on Dave's Boike, and do yew find it adequate enuf ?
spyball alarm/immob, bluespot brake calipers and Stainless hoses, Fournales air adjustable shock with Remote Resevoir, forks raised 10mm thru yokes, racetech linear fork springs in 15 wt oil, Kappa wingrack/luggage, heated grips, Kedo handguards, dual heat controller to power heated jacket liner and or pants!!, Stebel 136DB horn, K&N air filter, colour matched Baglux tank cover (magnetic tank bag modified to fit cover), osram +50% headloight bulbs, headlight protector,"NitramSpecial" parking loight, tail light indicators all running on LED's & incorporate "Lite Buddies", MK7 Scottoiler fitted, taller screen, 2-2 stainless steel CCC's, Devil stainless down pipes. MKI Renntec engine crash bars & sump guard.
engine changed july 2007 on a dyno run it made 79.1BHP / Torque 59.9Had a brief flirtation with a 1999 MKIIa but it blew an exaust valve on the M5 so was sold on to be repaired.
I loike tay and hang sangwiches !
www.kenhogantreeservices.co.uk
http://s33.photobuck...77/wickla/?sc=6
http://reg.imageshack.us/v_images.php
#59
dapleb
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Posted 12 August 2016 - 11:32 am
If you aint done the swing bolt then get on it you janner!
Standard battery and starts fine.
Only starting prob I had was a few years back when I noticed o ring had failed on starter letting water in to starter housing ... And engine!!! Starter bearings and drive were toasted.
Ps get on wid that swinger bolt!!
Standard battery and starts fine.
Only starting prob I had was a few years back when I noticed o ring had failed on starter letting water in to starter housing ... And engine!!! Starter bearings and drive were toasted.
Ps get on wid that swinger bolt!!
"Whats up", "Piston Broke", "Yeah me too...hic"
If you want to mark your location on the Carpe map: http://www.carpe-tdm...opic.php?t=5117
Doin valve clearances? Use dappers valve shim exchange program and the job will be carroty - Free (other than you postin me yer shims) for sporting members.
Active member of TPLQHCSRSFC and TSRMCMAS (even though a year off) and avid fan of PM not sent.
If you want to mark your location on the Carpe map: http://www.carpe-tdm...opic.php?t=5117
Doin valve clearances? Use dappers valve shim exchange program and the job will be carroty - Free (other than you postin me yer shims) for sporting members.
Active member of TPLQHCSRSFC and TSRMCMAS (even though a year off) and avid fan of PM not sent.
#60
wicklamulla
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is it Jizzy Rascal time yet.....?
- Location:Parish of Cruwys (pronounced 'Cruise' just loike Tom) Morchard, Mid Devon.
- TDM model: 1999
Posted 12 August 2016 - 03:44 pm
If you aint done the swing bolt then get on it you janner!
Standard battery and starts fine.
Only starting prob I had was a few years back when I noticed o ring had failed on starter letting water in to starter housing ... And engine!!! Starter bearings and drive were toasted.
Ps get on wid that swinger bolt!!
OK OK OK but i'm baw err knee deep in Kwacker Versys today and sorting that out first, then No.7 needs some rolled oats and fitment of a new battery....plus i tink the starter relay moight be gone tits up again.
Now ya mention it i shud prolly remove the starter and inspect the O ring on 'Yella'.
I got the SSW (Sisnero Speed Works) super start kit fitted to mine along with a fatter/juicier battery, it's easy to do. I have a spare one as i bought 3 at the time so if ya ever want it shout as it's gathering dust in my garage.
That swinger bolt will get seen to also....i do loike the 'grease sprinkler' idea too though so this will happen.
spyball alarm/immob, bluespot brake calipers and Stainless hoses, Fournales air adjustable shock with Remote Resevoir, forks raised 10mm thru yokes, racetech linear fork springs in 15 wt oil, Kappa wingrack/luggage, heated grips, Kedo handguards, dual heat controller to power heated jacket liner and or pants!!, Stebel 136DB horn, K&N air filter, colour matched Baglux tank cover (magnetic tank bag modified to fit cover), osram +50% headloight bulbs, headlight protector,"NitramSpecial" parking loight, tail light indicators all running on LED's & incorporate "Lite Buddies", MK7 Scottoiler fitted, taller screen, 2-2 stainless steel CCC's, Devil stainless down pipes. MKI Renntec engine crash bars & sump guard.
engine changed july 2007 on a dyno run it made 79.1BHP / Torque 59.9Had a brief flirtation with a 1999 MKIIa but it blew an exaust valve on the M5 so was sold on to be repaired.
I loike tay and hang sangwiches !
www.kenhogantreeservices.co.uk
http://s33.photobuck...77/wickla/?sc=6
http://reg.imageshack.us/v_images.php
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