Jump to content


Photo

Tdm900 Rear Suspension Linkage Service


  • Please log in to reply
43 replies to this topic

#21 muddy

muddy

    full o shoite

  • Supporting Member(thanks)
  • PipPipPipPipPipPipPipPip
  • 2,973 posts
  • Location:North West
  • TDM model: no more

Posted 29 October 2016 - 12:21 pm

 
I'm sure we could sort summat out. :good:   Might help us hard working admins if you could stick with the same topic instead of posting up a noo wan on the same subject, please. :)  Also makes finding contributions much easier.
 
Sorted now. :good:


I've been meaning to say and this seems a good time to do so. There is a problem with the trend to start these mega threads, as in 'What Did You Do To Your ******Today' in that good information gets swallowed up in them. They almost become a forum within a forum, but without the orderliness. Same with Facebook posts. A forum is a resource as much as it's a hangout.

Blue 04 TDM,PR2 rear Roadsmart front, Yamaha topox, Givi E360 panniers, PL pannier holders, BMW handguards, Yamaha touring screen, Scottoiler, 12v ciggie socket, carbon core HT leads

 

Gorn :sorry:


#22 dapleb

dapleb

    Monkey Boy

  • Root Admin(A)
  • PipPipPipPipPipPipPipPip
  • 18,205 posts
  • Location:The home of morris dancin
  • TDM model: 1990

Posted 29 October 2016 - 12:36 pm

Couldn't agree more muddy.
"Whats up", "Piston Broke", "Yeah me too...hic"

If you want to mark your location on the Carpe map: http://www.carpe-tdm...opic.php?t=5117

Doin valve clearances? Use dappers valve shim exchange program and the job will be carroty - Free (other than you postin me yer shims) for sporting members.

Active member of TPLQHCSRSFC and TSRMCMAS (even though a year off) and avid fan of PM not sent.

#23 Riggers

Riggers

    Knight of Postsalot

  • Member
  • PipPipPipPipPip
  • 531 posts
  • Location:Hull - England
  • TDM model: 2009

Posted 29 October 2016 - 03:05 pm

 

I'm sure we could sort summat out. :good:   Might help us hard working admins if you could stick with the same topic instead of posting up a noo wan on the same subject, please. :)  Also makes finding contributions much easier.

 

Sorted now. :good:

 

Many thanks Studley, that's absolutely fabulous! 

 

And I'll consider myself suitably and severely reprimanded for doubling up on the topic! 

 

Cheers mate,

 

Riggers



#24 hyde900

hyde900

    arrived on last train

  • Member
  • 9 posts
  • Location:Finland
  • TDM model: 2005

Posted 08 January 2017 - 02:36 pm

I've just done linkage service to my '05. Quite easy job as none of the parts were stuck.

But I found that shock absorber has eaten nasty looking grooves on the aluminium thingy. Probably the shock absorber has been tightened too tight.

 

I could not find torque values for linkage bolts, except for connecting arms 49 Nm.  :help:

 

EDIT: Torque values: for shock bolt 40 Nm, front frame bolt 40 Nm, connecting arms 49 Nm.

 

linkage.jpg


Edited by hyde900, 08 January 2017 - 02:58 pm.


#25 Matlock

Matlock

    Carpe Citizen

  • Supporting Member(thanks)
  • PipPipPipPipPipPipPipPip
  • 3,913 posts
  • Location:Liverpool
  • TDM model: no more

Posted 08 January 2017 - 05:15 pm

I'd check you're not missing a spacer there, or the wrong one is fitted. There shouldn't be any contact between those two bits.


2002 TDM900 in glorious yellowNOW SOLD  :( 

2012 Honda Crosstourer VFR1200X. Hyperspeed tourer.

1990 XTZ750 in black, standard apart from Micron silencer. Mechanical restoration complete, cosmetic restoration next on the agenda.. NOW SOLD  :( 

Follow me on twitter


#26 hyde900

hyde900

    arrived on last train

  • Member
  • 9 posts
  • Location:Finland
  • TDM model: 2005

Posted 08 January 2017 - 06:32 pm

I'd check you're not missing a spacer there, or the wrong one is fitted. There shouldn't be any contact between those two bits.

I thought too that there should be a spacer between shock mount and arm block to avoid contact. But the exploded view drawing does not have any spacer (part 20 is oil seal).

 

link.jpg



#27 Riggers

Riggers

    Knight of Postsalot

  • Member
  • PipPipPipPipPip
  • 531 posts
  • Location:Hull - England
  • TDM model: 2009

Posted 10 January 2017 - 01:59 pm

Could it be that you have the wrong pin fitted? (31 in your diagram). No matter how hard the nut and bolt are tightened there should be no contact between the two components. If the shocker is grinding on the aluminium rocker arm there is something wrong.  :unsure2:

 

Riggers.



#28 adamg

adamg

    Carpe Regular

  • Member
  • Pip
  • 116 posts
  • TDM model: 2003

Posted 18 January 2017 - 06:28 pm

Heat sorted mine too. Good work!

#29 Robk321

Robk321

    sticking around

  • Member
  • 28 posts
  • TDM model: 2005

Posted 05 February 2020 - 07:25 pm

Hi all,
Been trying to service grease these links and was quite positive about the rawlbolt method.
Just bought some m6 which are the smallest that you can get as qfar as I can see.
Trouble is the frame hole is Bush is smaller than the other two which just pushed out.
The m6 doesn't go anywhere near fitting in the hole.
Am I missing something obvious here?
I am sure it will come out if I can just get some purchase on it as it was greased about 10k ago.
BBloody ridiculous piece of design this 😔

#30 steve27bha

steve27bha

    needs a 2nd hobby

  • Supporting Member(thanks)
  • PipPipPipPipPipPipPip
  • 788 posts
  • Location:West Lothian
  • TDM model: 2008

Posted 06 February 2020 - 12:03 am

You need the correct type of Rawlbolt, the tubular one not the cast.

 

See pix and comment in this post by me back in 2014:-

http://www.carpe-tdm...=29452&p=291710

 

I've got other posts later in that thread on page 2 illustrating another type of expanding insert, and a fix for the problem with the Rawlbolt.


Edited by steve27bha, 06 February 2020 - 12:13 am.

TDM900A 2008/09 in use, with     gallery_179098_391_770.jpg sml_gallery_179098_391_1145.jpg  gallery_179098_391_1206.jpg gallery_179098_391_253.jpg gallery_179098_391_82.jpg gallery_179098_391_725.gif gallery_179098_391_797.jpg gallery_179098_391_1396.jpg gallery_179098_391_501.jpg gallery_179098_391_316.jpg  gallery_179098_391_1768.jpg gallery_179098_391_106.jpggallery_179098_391_2170.jpg gallery_179098_391_1373.jpg

 

CBX750FE in reserve; Cagiva N90 125 now rebuilt & in use.


#31 Robk321

Robk321

    sticking around

  • Member
  • 28 posts
  • TDM model: 2005

Posted 06 February 2020 - 03:16 pm

Thanks Steve, will try and source one.
Frustating thing is this would be a 1 hr job if you could just push it out from the right hand side!

#32 Robk321

Robk321

    sticking around

  • Member
  • 28 posts
  • TDM model: 2005

Posted 23 February 2020 - 08:11 pm

Nah, can't get the bugger out. Tried all sorts of bolts just can't get ay purchase on the inside of the Bush. Whatever I use just pulls out. Must mean that it is really stuck.
Very frustrating, just going to have to reassemble and hope for the best.
Might try the easy out tap method next first though..

#33 dablik

dablik

    Master Intermediate Fettlin' Award 2018

  • Supporting Member(thanks)
  • PipPipPipPipPipPipPipPip
  • 10,820 posts
  • Location:Bootleshire
  • TDM model: 1992

Posted 24 February 2020 - 11:55 am

Nah, can't get the bugger out. Tried all sorts of bolts just can't get ay purchase on the inside of the Bush. Whatever I use just pulls out. Must mean that it is really stuck.
Very frustrating, just going to have to reassemble and hope for the best.
Might try the easy out tap method next first though..

Careful Rob if it's very stuck you'll chance breaking the swinger, looks like you may need to grind that fecker out..


Bigred mk1 R1 Calipers- Braided lines- Givi wing rack-Crash bungs- Hi vis bullets-PR2's- and a hoot to ride.

Quad 900 Silver Laser duo tech pipes-Scott oiler-Engine crash bars- Radiator mounted see me ring LED's-Datatool system 3 alarm -Centre stand- Extender fender-Renthal bars-Handle bar risers-Mirror extenders-BMW GS Handgaurds-Acumen uprated horn & Nautilus-Stainless steel Radiator guard-Givi wing rack-OEM screen-Yammy touring screen-MRA Vario-MRA Double bubble cut down for fast as fk riding-Tiger screen-Tank protector-Stomp grip panels-Optimate lead   Gone to Heaven  :sorry: 

 

1991 MK1 in need of some TLC watch this space   :) Sorted and on the Road Mick  :P  :P it's the bike that Jack built  ;) Gone to Heaven  :wub: 

 


#34 steve27bha

steve27bha

    needs a 2nd hobby

  • Supporting Member(thanks)
  • PipPipPipPipPipPipPip
  • 788 posts
  • Location:West Lothian
  • TDM model: 2008

Posted 24 February 2020 - 04:49 pm

Careful Rob if it's very stuck you'll chance breaking the swinger, looks like you may need to grind that fecker out..


To be more accurate you stand the chance of breaking off one or both of the lugs on the frame. That's really serious whereas swingarms are easily replaced.

You need to read all the posts, there are several threads with relevant content IIRC.

TDM900A 2008/09 in use, with     gallery_179098_391_770.jpg sml_gallery_179098_391_1145.jpg  gallery_179098_391_1206.jpg gallery_179098_391_253.jpg gallery_179098_391_82.jpg gallery_179098_391_725.gif gallery_179098_391_797.jpg gallery_179098_391_1396.jpg gallery_179098_391_501.jpg gallery_179098_391_316.jpg  gallery_179098_391_1768.jpg gallery_179098_391_106.jpggallery_179098_391_2170.jpg gallery_179098_391_1373.jpg

 

CBX750FE in reserve; Cagiva N90 125 now rebuilt & in use.


#35 AliG

AliG

    has been here 4ever

  • Member
  • PipPipPipPipPipPipPipPip
  • 1,454 posts
  • Location:Galicia, Spain
  • TDM model: 2010

Posted 27 February 2020 - 02:20 am

Hi all,
Been trying to service grease these links and was quite positive about the rawlbolt method.
Just bought some m6 which are the smallest that you can get as qfar as I can see.
Trouble is the frame hole is Bush is smaller than the other two which just pushed out.
The m6 doesn't go anywhere near fitting in the hole.
Am I missing something obvious here?
I am sure it will come out if I can just get some purchase on it as it was greased about 10k ago.
BBloody ridiculous piece of design this

I got some from Toolstation that fitted perfectly (the first one from B&Q wouldn't fit). PM me your name and address and I'll stick one in the post to you. I had to buy a pack of ten so have plenty. I coated liberally with plusgas, applied some heat with a heat gun and then gently tapped the end of the rawlbolt with a bolt from the rhs and it just eased out. Ali


2004 900 - Blue with lots of goodies

2012 900 - Still adding shiny bits. Was black, changed to white and now back to black again.

 


#36 Rallyist

Rallyist

    Gettin to be an 'Old Bugger'

  • Supporting Member(thanks)
  • PipPipPipPipPipPipPipPip
  • 3,259 posts
  • Location:Usually in a Hospital somewhere in the Birmingham area
  • TDM model: 1993

Posted 27 February 2020 - 08:09 am

I got some from Toolstation that fitted perfectly (the first one from B&Q wouldn't fit). PM me your name and address and I'll stick one in the post to you. I had to buy a pack of ten so have plenty. I coated liberally with plusgas, applied some heat with a heat gun and then gently tapped the end of the rawlbolt with a bolt from the rhs and it just eased out. Ali

Ali PM sent. :good: :good:


For a challenging summer try the

Round Britain Rally.....  




1993 TDM 850 Mk1 ..... 2008 TDM 900 ....  1975, 1979, 1982, 1992 Goldwings, Scott, AJS,  Triumph 5TA


#37 Robk321

Robk321

    sticking around

  • Member
  • 28 posts
  • TDM model: 2005

Posted 29 February 2020 - 03:22 pm

Hi guys, thanks for all the tips and offers of help had one last go today with a sleeve anchor from selco, plenty of wd 40 and heat from the wifes hairdryer.
It is out!! Had to gently tap from the blind side but once it was moving all was good. Bit of corrosion on where it passes through the left lug. Any longer and i reckon it would have seized up totally.
Phew.... very pleased with myself, time for a beer 😁

Attached Files


Edited by Robk321, 29 February 2020 - 03:23 pm.


#38 dapleb

dapleb

    Monkey Boy

  • Root Admin(A)
  • PipPipPipPipPipPipPipPip
  • 18,205 posts
  • Location:The home of morris dancin
  • TDM model: 1990

Posted 29 February 2020 - 03:27 pm

Good skills wob.
"Whats up", "Piston Broke", "Yeah me too...hic"

If you want to mark your location on the Carpe map: http://www.carpe-tdm...opic.php?t=5117

Doin valve clearances? Use dappers valve shim exchange program and the job will be carroty - Free (other than you postin me yer shims) for sporting members.

Active member of TPLQHCSRSFC and TSRMCMAS (even though a year off) and avid fan of PM not sent.

#39 Studley Ramrod

Studley Ramrod

    Monkey Boys Monkey

  • Root Admin(A)
  • PipPipPipPipPipPipPipPip
  • 19,274 posts
  • Location:HELLO ! I'm in the Library...Notts
  • TDM model: 1993

Posted 29 February 2020 - 07:42 pm

Well done :drinks:


Mk2a 2000 in Silver. Top end Refurb @ 41100 miles, Scottoiler, Renthal Road High Bars, Up & Back Bar Risers, Bellypan, DL650 Handguards, Capt. Picard Bar Ends, House of Henty SS Wheel spacers, New Seat Cover Fitted. 58 MPG !!  Now owned by chrisbee !   Studley's mk2a Bloggerydoodaah !  Photos of my first MK1  Photos of my MK2a  TPLQHCSRSFC No. 1 Fan


#40 Hombre

Hombre

    Carpe junky

  • Supporting Member(thanks)
  • PipPipPipPip
  • 448 posts
  • Location:Mallorca
  • TDM model: 2004

Posted 05 July 2021 - 09:28 pm

New rear tyre time and a chance to clean up and service the linkage.

 

All done bar the usual suspect

 

IMG Pvt

 

Tackled it with this 10mm cap head set-up + a lot of heat

 

IMG xtractr
 
Nothing moved, nada, zilch. :isurrender:
 
It is supposed to be tight so that it does not rotate so that the bearing does.  The bearing is smooth in action.
 
Will have super plan in place for next tyre change time. :putemup:

<p>BSA C15T, Ducati 200 Elite, Villiers Cub Trials Bitsa, Ariel Huntmaster, AJS 650 CSR, Sunbeam S7, Suzuki 650 Katana, Honda 400-4, Bultaco 350 Sherpa, Cotton Minarelli, Fantic 303, Yamaha SRX 400, Yamaha 550 Virago, Kawasaki ZZR 1100,  Fantic 305, Yamaha TDM 850 '91, Yamaha TDM 900 '04.  Ducati 200 Elite (again and now completed restoration), Yamaha SRX-600



1 user(s) are reading this topic

0 members, 1 guests, 0 anonymous users